PLC controls
Selection, sizing and programming of common PLC platforms — standard and safety controllers, I/O architectures, fieldbus connection.
Services · Control & switchgear
Control technology & control cabinets.
From the circuit diagram to the tested control cabinet — built in our own workshop in Germany and documented to recognised standards.
Positioning controls
Standalone positioning controls for single axes up to multi-axis systems — including sequencing and situation-dependent branching.
Control cabinet construction
Design and manufacture of control cabinets to IEC 61439 — compact, EMC-compliant, with clean routing and thermal calculation.
Wiring & testing
In-house wiring and testing in our workshop — calibrated test stations, complete documentation, factory acceptance test before delivery.
EMC & filter concepts
Integrated EMC filters, coordinated shielding and earthing concepts — for reliable operation even in electromagnetically demanding environments.
Safety technology
Functional safety to IEC 61800-5-2 — STO and SS1 directly in the drive as well as higher-level safety controllers up to SIL 3 / PL e.
Application report
Switchgear construction & software from a single source.
A modern control cabinet project for industrial applications — from planning and construction through wiring to safety software and process control.
Project overview
In this project, a modern control cabinet for industrial applications was planned, built and tested. The scope covered mechanical assembly, wiring, integration of the control and drive technology and commissioning of the system.
Our services
- Planning and construction of the control cabinet
- Professional wiring of all components
- Integration of control, safety and drive technology
- Installation of an operating and visualisation system (HMI)
- Functional testing and commissioning
- Software development and validation for the Phoenix PSR-M-B3 safety PLC
- Process sequence in CODESYS 3.5 with cloud connection to the CODESYS Automation Server and UDP/TCP customer interfaces for communication with other parts of the system
Result
The completed switchgear ensures safe and reliable operation. The structured arrangement of the components and the clean wiring make maintenance easy and operation highly reliable.
Quality